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Twing

The T-WING project is aimed at developing, manufacturing, testing, and qualifying an Innovative Composite Wing for the aircraft called NextGenCTR (Next Generation of Civil Tiltrotor) under development by Leonardo Helicopters, as part of the European Research Program- Clean Sky 2 - Fast RotorCraft. The project foresees the use of new materials with low environmental impact and performing at the same time studies on the scalability potential of the proposed solutions for the exploitation of the technologies on scaled aircraft.

Grant Agreement number: 807090
Call di riferimento: JTI-CS2-2016-CPW04-FRC-01-02

Abstract

NGCTR, Next Generation Civil Tilt-Rotor is a "hybrid" aeronautical system with mixed aerodynamic support, capable of alternating VTOL performance (Vertical Take-Off and Landing) with Airplane Mode, representing one of the most stimulating current engineering challenges that Leonardo Helicopters is designing. As integral part of the whole activity, the Consortium composed of several partner companies, will work in close cooperation with Leonardo Helicopters in all the assembly and installation phases into the NGCTR prototype as well as during vehicle ground and flight testing. In addition the T-WING Consortium will provide technical support in all the activities related to the Permit to Fly achievement. The first step will consist in a specification review, a preliminary system design activity and a technological innovation assessment, with the final aim to integrate and harmonize the developed concept and the effective proposed innovations. Aeroelastic analyses will be performed to derive stiffness and inertia requirements as well as all the relevant flight and ground load cases useful to size the wing structure. The proposed structural concepts will be a further development of already flying solutions, designed, produced, certified and patented by a T-WING partner according to CS/FAR-25 Airworthiness Requirements. The T-WING consortium will proceed with the all the design and analysis activities, maximising low weight and safety, technological and manufacturing efficiency criteria fully compliant with a flight condition approval plan and WAL Requirements. An effective configuration & weight management will assure the fulfilment of all functional and mass budget requirements.

Main Objectives

The aim of T-WING is the development of the wing system for the experimental flight of the innovative tiltrotor NGCTR. In this scenario, the main objective of the T-WING consortium is to manufacture three complete sets of wings The first two sets will be used for the tests, qualification and validation; the third one for the installation on the Demonstrator for ground and flight test campaigns. The support for flight campaign, performed by the WAL, is integral part of T-WING activities, as well as the support to Permit to Flight (PtF) achievement. T-WING will investigate and further develop specific topics in order to go “beyond the state of art” of the wing design practice, such as Aeroelastic Tailored Design; Application of innovative Manufacturing techniques (Green technologies, innovative materials); Life Cycle Analysis in the Design Loop. Furthermore, the design proposed by the T-WING consortium will take into account all operating conditions including emergency, as the crash or ditching conditions. Crashworthiness will be considered also for the wing development and depends strongly on the type of fuel storage system. T-WING will be highly synergic with the CS2 DEFENDER project aimed at developing the NGCTR fuel storage system in which CIRA and SSM are partners.

Centro Italiano Ricerche Aerospaziali: Coordinatore Progetto, attività di «Post Buckling», «Bird Strike» IBK Innovation GmbH & Co. KG: Analisi Aeroelastiche («flutter» e «whirl flutter») Magnaghi Aeronautica: Design CAD, Manufacturing. StepSudMare: Modellazione, Analisi stress, crash, Ditching (ammaraggio), Ottimizzazione, Soluzioni di «Weight saving» SALVER: Manufacturing (definizione ed approvvigionamento materiali di comp. in composito) OMI: Manufacturing (produzione prototipo e assemblaggio di comp. metalliche) UNINA: Scalabilità (studio di applicabilità delle soluzioni a velivoli di maggiori dimensioni, capacità di carico e raggio di azione) Skills utilizzate:

Step of the project

Start / End
1 – Aug -2018 / 1 – Dec – 2023
Duration 71 months

AUG

Kick off Meeting
100%

JUL

Critical Design Review
100%

SEP

System Requirement Review
100%

DEC

Test Readiness Review
60%

MAR

Preliminary Design Review
100%

DEC

Project Closure
45%

AUG

Kick off Meeting
100%

SEP

System Concept Review
100%

MAR

Preliminary Design Review
100%

JUL

Critical Design Review
100%

DEC

Test Readiness Review
60%

DEC

Project Closure
45%

Partners

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